La capacité de production comprend : 150 tonnes de matières premières (tomates fraîches, poivrons, pommes, fraises, mûres, carottes, oignons, etc.), 300 tonnes, 400 tonnes, 500 tonnes, 600 tonnes, 800 tonnes, 1000 tonnes, 1200 tonnes, 1500 tonnes.
Toute la ligne peut traiter des produits concentrés de fruits et légumes tels que la confiture de fraise, la confiture de mûre, la confiture de myrtille, la confiture de framboise, la confiture de pomme, la confiture de mangue, la confiture d\'abricot, la confiture de carotte, la confiture d\'oignon et la confiture de piment.
Shanghai genyond offers complete set of tomato puree production machinery on turnkey basis to produce the following end products from tomatoes.
Tomato Puree from tomato processing line
Tomato Paste from tomato paste production line
Tomato Ketchup/Sauces from tomato ketchup puree plant
Tomato Juices from tomato juice processing plant
Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
Features and benefits
Our range of technologically advanced tomato processing solutions is designed to minimize downtime and maximize operational efficiency while respecting the highest safety standards and improving the quality of final products.
We are committed to providing targeted solutions, optimizing the functions of your production line and ensuring that your products and processes surpass competitors. Our extensive collection of tomato processing equipment ensures that:
High quality juice preparation - beyond's advanced enzyme treatment method produces tomato juice that meets the highest quality and taste standards.
Advanced paste production - our state-of-the-art evaporator is designed to consistently improve paste quality by reducing holding time, maintaining low temperature, improving circulation speed and reducing water and steam consumption.
Excellent paste sterilization - beyond sterile flash cooler is designed according to strict technical standards. This ensures better color, higher concentration consistency, lower energy consumption, less maintenance, longer operation time, and higher flexibility and customization.
Efficient evaporation - all beyond evaporators are designed to produce the highest quality ketchup on the market and maintain the sensory characteristics of fresh fruit; Multi effect design can also save energy and reduce operating costs.
The most advanced fruit juice refining technology - our variable speed turbine Juicer professionally separates tomato skin and seeds from fruit pulp to extract and refine fruit juice; The juicer can adjust the juice level in the process of juices.
Advanced aseptic filling machine - beyond's various single head and double head filling machines can choose to fill different types of aseptic bags.
Customizable and intuitive control system - our control system provides the most advanced support network and formula driven touch screen interface in the market; The system allows the processor to remotely control its devices and access beyond support directly from smart devices.
Professional after-sales technical support - in addition to the top machines we develop, we also provide comprehensive after-sales support, including technical services and spare parts.
Excellent processing and excellent product quality
Our range of tomato processing equipment is designed to maximize efficiency, yield and convenience while minimizing unnecessary energy, time and money expenditures. Our solutions achieve these specific goals without sacrificing any aspect of the final product quality. The juice, jam or puree you produce using our technology and equipment will meet the highest standards of appearance, taste and freshness.
Production line machine composition:
fruit collecting and feeding;
tomato washing machine;
tomato sorting machine;
cold break tomato pulping machine;
tomato puree storage tank;
tubular tomato pre-heating machine ;
tomato refining machine;
tomato paste/sauce/ketchup evaporator;
tomato paste/ sauce/ketchup storage tank;
tomato paste/ sauce/ketchup sterilizer;
tomato paste/ sauce/ketchup aseptic filling machine.
tomato paste , tomato sauce , tomato mix , ketchup , tomato juice , peeled tomato and etc
0.5-50 T/H Customized on demand
28-30%, 36-38%, Customized on demand
Customized on demand
Aseptic bag , Tin can , BIB , plastic bottle , glass bottle , plastic bag . Customized
Tomato Juice Processing Key Operational Points
Fresh Tomato pretreatment
The system is including the cleaning and sorting of fresh tomatoes,crushing them into 3-5mm tomato pieces,and then preheating them through a tubular preheater.The selection and cleaning process is of great significance to the quality and stability of the final tomato juice.The preheating and crushing processes are important processes that affect the consistency of tomato juice and the yield of juice.There are two crushing methods:hot break and cold break.Due to the low temperature of the cold-breaking sauce,the endogenous enzymes(mainly pectin tertiary enzymes)are not completely inactivated.The pectin is enzymatically hydrolyzed into short chains,and the viscosity will be low,but the flavor and color are good.The hot break enzyme is inactivated thoroughly,the pectin is less damaged,the viscosity is good,the flavor and color are poor.
Tomato squeezing and juicing
Squeeze the crushed fruit pulp after heating,while removing the peel and seeds,it also adjusts the pulp particles.Generally,it can be operated by a screw juicer or a beater.The screw juicer squeezes the crushed pulp between the screw and the sieve to extract the juice,and the beater extracts the juice by impact,and the aperture of the sieve is about 0.4mm.The squeezing rate of good varieties of tomato juice is 75%-80%。
Tomato juice blending and seasoning
As a seasoning for tomato juice,we can add wine vinegar,table salt,white sugar,lemon juice,etc.
Degassing,homogenization and sterilization of tomato juice
In the process of tomato crushing and blending,the air is inevitably mixed in,so after the juice is squeezed and blended,the tomato juice needs to be deaerated.At the same time,in order to refine the pulp particles and increase the consistency,a homogenizer can be used to make the tomatoes have a smooth feel through homogenization.Tomato juice contains pulp,which makes it a relatively viscous liquid.Therefore,it needs to be sterilized before filling.The HTST sterilization process is usually used(90-95℃ for 40-60S).The sterilized tomato juice is orange-red,the sugar content is 4.3%,and the PH value is 4.4.
Filling and sealing of tomato juice
The containers used for tomato juice are metal cans,glass bottles or PET bottles.The pre-sterilized tomato juice is filled into a clean container.In order to prevent oxidation,it is necessary to quickly cool the sterilized tomato juice to 85-89℃ and fill it into the container immediately.To prevent oxidation of the product,this filling method is called hot filling.It should be sealed immediately after filling.
Secondary pasteurization and packing of the tomato juice
After the filling is completed,for the sake of safety,the tomato juice needs to be sterilized twice,and the filled container is transported to the pasteurization tunnel or retort for secondary sterilization.The sterilization process is 90-95℃ for 15-20min.Then use cooling water to quickly cool the temperature of tomato juice to below 35℃ for subsequent packaging.
Innovate equipment to improve final product quality and operational efficiency, minimize downtime, and reduce capital investment to achieve higher profit margins.
Que vous produisiez du jus de tomate, des tomates en dés, du ketchup ou de la purée de tomates, nos solutions avancées de traitement des tomates peuvent répondre aux exigences de traitement les plus exigeantes d'aujourd'hui. Avec plus de 50 ans d'expérience dans la production du système de la plus haute qualité sur le marché, nous continuons à innover et à dépasser les limites de l'industrie, afin que nos clients puissent produire des produits finaux de première classe, gagner du temps et éliminer les coûts inutiles.
Nos machines dominent la concurrence mondiale. En effet, nos techniciens comprennent la complexité des machines sur lesquelles ils travaillent et les besoins uniques de l'industrie et du marché qu'ils desservent. Notre engagement envers le succès de nos partenaires est la force motrice pour nous de continuer à améliorer et à innover les méthodes de transformation des tomates et l'ensemble de l'industrie de la transformation des aliments.